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In Focus

Human machine interface


Prithvi Raj discusses the significance of this vital link essential in a process control or manufacturing system

Human machine interface (HMI) devices are also called human interface machines (HIM) or man machine interfaces (MMI). They essentially act as a junction between the operators (human) and the electronic components (machine).

Now, this might conjure up images of people wired to computers as in many sci-fi movies. This, however, is not the case as HMIs are customised personal computers (PCs) capable of performing specialised functions.

HMIs are generally associated with the manufacturing industry and are required in order to cope with the increasing level of automation at factories. Automation using HMIs is one of the hottest fields of research and has a major influence on a number of industry sectors. A key factor to be taken into account while designing the interface system of a manufacturing plant is its overall usability. It is extremely essential to build the operator’s confidence in the machine. This can be done by empowering the HMI with features such as ease-of-use, ease of programmability, easy understanding and clear display of information. Although there still exists a segment of designers who consider the HMI as a mere tool or prerequisite to make things work, many new technologies with significant benefits are all set to make HMI the centre of all monitoring and control operations. What is an HMI?

HMI refers to the user interface in a process control or manufacturing system. It provides a graphicsbased visualisation of an industrial monitoring and control system and allows the operator to monitor and control many, if not all, of a plant’s functions.

Its design and functionality depend, to a great extent, upon its intended application. Many HMIs are traditional PCs running specialised software while others may resemble the cockpit of an x-wing fighter from the Star Wars movies. In industries such as food and beverages, bottling, and pharmaceuticals, there is a need to use extremely hygienic and clean HMIs.

HMIs in the oil and gas industry are designed to be rugged, with strong safe area protection (intrinsically safe) as they operate in hazardous environments. Usability is one of the most coveted attributes of an HMI and, as mentioned earlier, depends upon the application. Usability is defined as the quality of use. According to the ISO 9241 standard, three components of usability are defined as applicable for the design of HMIs: efficiency, effectiveness and satisfaction. Efficiency refers to the way in which the product’s action matches the user’s requirement.

Efficiency has to do with the time required for the users to understand and master the HMI. Also involved is the error rate as well as the impact on the productivity/effort ratio. Satisfaction is the user’s verdict concerning the HMI. One important parameter is the stress factor. The HMI should be able to reduce stress as well as enable the performance of a satisfying job for the users. Usability engineering is the term given to the overall design process that helps in achieving the maximum potential of the three usability components.

What is an ‘interface’ and what are the different types?
An interface is the point of interaction between the computer and the human. It refers to control sequences (mouse clicks, selections with the touchscreen) that the user employs to control any programme, and the auditory, graphical, and textual information that has been delivered to the user. Some of the commonly used interfaces are graphical user interface (GUI) and Web-based user interfaces.

Various types of interfaces are:
GUI interface
The input for a GUI is accepted through devices such as the computer mouse and the keyboard, and the articulated graphical output is displayed on the monitor. The two main principles used in the GUI design are application-oriented interfaces and object-oriented interfaces. Web-based user interface Web-based user interfaces accept

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